What in the world can a laser do?

May 30, 2025 | Behind the build | 0 comments

Written By Karl Henare

🔥 Laser Welding: The Future of Metal Fabrication, Right Here at Ten4. 

 

 Alright, let’s kick things off with the cool stuff—because yes, we now have a machine that can:

Blast rust clean off metal like it owes it money
Burn clean through a piece of wood… into the one behind it
Make fresh timber look like it’s been ageing in an old woolshed for 80 years

And that’s all before we even talk about what it can do for welding.

We’re not saying it’s a Star Trek phaser… but after seeing the video of it boring a hole through one plank and straight into the next, you might start calling it the same thing. And the rust removal? It’s pure magic. We’ve got the footage, and it’s honestly more satisfying than pressure washing a muddy quad bike.

Watch the laser zap rust like it’s disappearing into another dimension
See it carve through timber like a hot knife through pavlova

Now that we’ve got your attention—let’s talk about what this new tech actually means for the serious side of the job.


🚀 Laser Welding: The Future of Fabrication, Right Here at Ten4

If you want custom-manufactured metal products that are cleaner, stronger, and built faster (without looking like they were slapped together in a shed), you’re in the right place.

Ten4 is now rocking Northland’s first state-of-the-art laser welding machine—and it’s changing the game. While old-school welding still has its place, laser welding takes things to a whole new level of speed, accuracy, and efficiency.

For you? That means:

  • Cleaner, sharper welds

  • Less warping

  • Shorter wait times

  • Better results all round


🔍 What Is Laser Welding (And Why Should You Care)?

Laser welding is a cutting-edge process that uses a super-focused beam of light to fuse metal together. It’s precise, it’s fast, and it doesn’t make a mess. No filler rods, no big sparks, no dodgy seams. Just a clean, tight join that looks mint and holds strong.

Think scalpel, not sledgehammer. Same result—just a whole lot neater.


⚙️ How It Works (Quick Version)

  • A high-powered laser targets the exact join

  • It melts the metal only where it’s needed

  • It cools and fuses almost instantly

  • Boom—job done

The laser never touches the metal. That means less wear and tear, no contamination, and a whole lot less post-weld cleanup.


🛠 Laser Welding vs Traditional Welding

Feature Laser Welding Traditional Welding
Precision Surgical-level accuracy Good but chunky
Speed Up to 10x faster Slower, especially for fiddly bits
Heat Input Minimal A full-on sauna
Distortion Very low Can warp like your old trailer gate
Post-Processing Often none Usually needs grinding
Automation Built for it Mostly hands-on

The takeaway? Better results, less mess, and quicker turnaround.

💪 What This Means For You

1. Welds So Clean You’ll Think They Were Laser-Etched (Because They Were)

Whether it’s a ute tray, bracket, or architectural metalwork, the finish is sharp straight off the line—no grinding needed.

2. Faster Builds, Less Waiting Around

We’re talking 3 to 10 times faster than TIG welding. Get your jobs turned around quicker without sacrificing quality.

3. Stronger Welds, Less Warping

Laser welding gives deep, narrow welds with minimal heat distortion. Great for parts that need to handle the real world.

4. No Cleanup = Cheaper Jobs

Forget the hours spent smoothing welds. Less labour time means lower costs and quicker installs.

5. Handles All Materials

From stainless to alloy to steel, this laser handles a range of metals—and mixed materials too.

6. Custom-Friendly

Laser welding’s a dream for one-offs, tricky shapes, and creative builds. It’s like having a digital blacksmith in your corner.

7. Consistency on Repeat Jobs

If you need tight tolerances across a batch of parts, the laser delivers the same top-tier weld every single time.


Real Projects We’re Laser-Welding Right Now

  • Sleek, high-strength custom ute trays

  • Precision-welded vehicle transporters

  • Corrosion-resistant pump station components

  • Durable fire training units

  • Beautifully detailed architectural features

If it’s metal and needs welding, this machine can do it better.


🤝 Why Ten4?

We’re not just pressing buttons—we actually know what we’re doing. Ten4 has the tools and the know-how to put them to work for you.

✅ Northland-based, world-class quality
✅ Fast quotes, quicker delivery
✅ Custom fabrication done right
✅ Local team that listens, builds, and delivers

Whether you’re a fleet manager, local council, tradie, or just someone with a sketch on a napkin, we’ll turn your ideas into rock-solid reality.


📞 Let’s Chat

Got a big idea? A broken bracket? Just want to come see the laser in action and watch it melt stuff for fun? (We get it.)

Come by the workshop, give us a call, or flick us a message.
We’ll show you what’s possible—and probably burn a hole through something while we’re at it.

Ten4: Built Strong. Engineered Smart. Made for You.

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