Laser Welding: The Future of Metal Fabrication, Right Here at Ten4

What is Laser Welding (and Why Should You Care)?

Laser welding is a cutting-edge process that uses a concentrated laser beam to fuse metal parts together. Unlike traditional welding techniques that rely on electric arcs, filler material, or high heat applied broadly across a weld seam, laser welding is a non-contact, ultra-precise process that focuses heat exactly where it’s needed—no more, no less.

Think of it as a scalpel versus a sledgehammer. Same goal: joining things together. But the end result? Way more refined.

How Laser Welding Works

Without getting too sciencey, here’s the short version:

• A high-powered laser is directed at the material being welded.

• The laser’s intense, focused heat melts the metal at the exact join line.

• The molten material quickly cools and fuses into a deep, clean weld.

• Depending on the job, the process can be fully automated, semi-automated, or manually controlled.

Because it’s non-contact, the laser never actually touches the metal—meaning fewer consumables, no physical force, and no mess. It’s just a clean beam of light doing precision work.

How Laser Welding Compares to Traditional Welding Methods

Let’s be honest—traditional methods like MIG and TIG welding have served us well for decades. They’re reliable and versatile, but they also have limitations when it comes to precision, speed, and post-processing.

Here’s how laser welding stacks up:

In short: laser welding delivers more for less—less heat, less mess, less rework. That’s a big win for anyone needing top-notch custom metal products without the long waits or warped parts.

Why This Matters for Our Customers

Here’s where things get exciting for you:

1. Precision Like Never Before

Laser welding lets us achieve ultra-clean, tight welds with a neat finish. That means no more grinding weld seams or cleaning up sloppy joins. Your product comes out looking sharp straight off the line—ideal for architectural features, vehicle builds, custom trailers, or anything where appearance and accuracy matter.

2. Faster Turnaround Times

Because laser welding is fast—like 3 to 10 times faster than TIG welding fast—we can pump out high-quality custom fabrications in record time. So if you’re up against a deadline or just hate waiting, this is great news.

3. Stronger, Cleaner Welds

With deep penetration and narrow welds, laser welding produces strong, high-integrity joints with minimal material distortion. That means better performance, longer product life, and less risk of cracks or failures.

4. Less Post-Processing = Lower Costs

One of the big hidden time sinks in metal fabrication is cleanup. Laser welds are so clean and precise that we often skip grinding or sanding altogether—saving time, saving labour, and saving you money.

5. Versatility Across Materials

From stainless steel and aluminium to specialised alloys, laser welding can handle it all—thin or thick. This opens the door for more complex designs and mixed-material builds without compromising on quality or strength.

6. Ideal for Custom Builds

Custom fabrication is what we do best, and laser welding lets us take that even further. Whether you need a one-off bracket, a custom-engineered trailer component, or a large production run of precision parts, laser welding means we can deliver exactly what you need, faster and more cost-effectively than ever.

7. Automated = Repeatable Quality

When consistency matters—especially in repeat jobs or batch manufacturing—laser welding shines. The automation ensures every weld is identical, every time, with less human error and tighter tolerances.

Real-World Applications for Laser Welding

Wondering what kinds of projects benefit from laser welding? Here are just a few:

• Custom Ute Trays with sleek, high-strength welds

• Vehicle Transporters where strength and precision matter

• Pump Station Components requiring corrosion-resistant joins

• Fire Training Units where clean, durable welds save time in the field

• Architectural metalwork where aesthetics count

Basically, if it’s metal and needs welding, laser welding can do it better.

Why Choose Ten4 for Laser Welding in Northland?

We don’t just have the gear—we know how to use it. Ten4 is proud to be one of the leading adopters of laser welding technology in Northland, and our skilled team of engineers and fabricators know how to get the best out of it.

That means you get:

• Local support with world-class capability

• Faster quotes and quicker delivery

• Quality assurance you can trust

• Custom solutions built around your needs

Whether you’re a contractor, fleet operator, local council, or creative problem-solver with a sketch on a napkin, Ten4 is your go-to partner for custom metal manufacturing done right.

Let’s Talk About Your Next Project

Got a big idea? A broken part? A better way of doing things? We’d love to help. Our team is here to turn concepts into reality using the best tools in the business—including our brand-new laser welding tech.

Get in touch today to see what’s possible. We’re just a call, email, or workshop visit away.

Ten4: Built Strong. Engineered Smart. Made for You.